Unlocking Excellence: Discover Our In-House Capabilities
Welcome to our hub of innovation and expertise. At Precision Die Systems, we pride ourselves on our extensive in-house capabilities, designed to meet your most demanding requirements with precision and efficiency.
Innovation at Every Step
From concept to completion, our in-house capabilities encompass every stage of the manufacturing process. Utilizing cutting-edge technology and advanced techniques, we ensure that every project is executed to the highest standards of quality and excellence.
Engineering Excellence
Our team of experienced engineers utilizes state-of-the-art software and tools to bring your ideas to life. Whether it’s design optimization, prototyping, or custom solutions, we have the expertise to turn your vision into reality.
Precision Manufacturing
With a focus on precision and accuracy, our manufacturing facilities are equipped with the latest machinery and technology. From CNC machining to grinding and inspection, we maintain strict quality control measures to ensure that every component meets your exact specifications.
Quality Assurance
Quality is at the heart of everything we do. Our dedicated quality assurance team conducts rigorous testing and inspection throughout the manufacturing process to ensure that every product meets the highest standards of excellence.
Your Partner in Success
We are more than just a manufacturing partner – we’re your ally in success. With our in-house capabilities and commitment to innovation, we’re dedicated to helping you achieve your goals and exceed your expectations.
Experience the difference of working with a partner who shares your passion for excellence. Contact us today to learn more about our in-house capabilities and how we can help bring your vision to life.
Process, Engineering & Design, Technical Sales
Experience top-tier coating technology solutions with our decades of hands-on experience and unmatched expertise. Our in-house engineering and design team utilizes SolidWorks 3D modeling software to produce standard and custom layouts, drawings, and production models.
Benefit from our engineering-based sales team, equipped with practical field experience to address your unique coating and extrusion needs promptly and efficiently. With a global presence, we ensure rapid responses to any questions or issues that may arise. We are your total process and hardware resource coating technology partner.
Precision Machining Capabilities
Our state-of-the-art facilities boast Haas CNC mills capable of handling the most demanding machining tasks with precision down to 0.0005″ or better to hold pin/hole locations. Utilizing SolidCAM integrated machining and cutting-edge tooling advancements and best practices, our skilled machinists deliver unparalleled quality, reduced errors, and fast run times.
- Max capacities of 36″x120″ and 28”x84”
- Precision down to 0.0005″ or better
Furthermore, alongside our CNC capability, we possess various manual machine tools and offer in-house MIG and TIG welding and fabrication services.
Precision Grinding Expertise
Partner with the industry leader in grinding technology. We have the expertise and technology to meet your grinding needs using precision CNC Okamoto surface grinders, the worldwide leader in grinding technology. Customized to our unique specifications and operated by skilled machinists and technicians to ensure accuracy and efficiency and superior craftsmanship. From specialized non-ferrous coatings to the widest range of materials, we guarantee top edge uniformity, finish, and flatness.
- Surface grinders of 32”x80”, 24”x80″, and 24”x120″
Correct grinding wheel technology is essential for finish versatility which is why we carry a library of wheels suited for the widest range of materials, including specialized non-ferrous coatings. Precision grinding room is isolated from the general shop area for extra attention to climate control and cleanliness.
Precision Inspections and Lapping Abilities
Trust our climate-controlled facilities for precise inspections and lapping. Equipped with high-grade granite inspection rocks and advanced Mitutoyo and Capacitec inspection equipment, we guarantee meticulous attention to cleanliness and tolerance maintenance.
- Capable of measuring lip edge radii from 0.001″ to 0.080″.
- Flatness scan linear gage measures .000005″ (0.13 microns).
- Gap sensor for measuring slot gap uniformity to 0.000001” (.0254 microns).
- Wand sizes range from .004” – .028” for pre-land and land gap scans.
- Detailed inspection reports with RA scans and replication rubber impressions of top widths and radii.
- Hand lapping tolerance .00004” (1 micron) – .00015” (3.81 microns) up to 120”.
- Highest grade granite inspection rocks including 4’x8′, 4’x10‘, and 5‘x12‘ tables
Our detailed inspection reports provide comprehensive insights into your products’ top widths and radii.
Lead Times – Best in the Industry
Count on us for the most competitive lead times in the industry. With efficient communication between customer, sales, engineering, and manufacturing, we ensure swift turnaround times for lip inserts, die reworks, and new coatings dies. Experience our unbeatable lead times and superior service today.
Estimated Lead Times for:
- Lip Inserts and Die Reworks= approximately 5-7 days
- New Coatings Die < 1000mm = approximately 6-8 weeks
- New Coatings Die > 1000mm = approximately 10-12 weeks
- New Die Station = approximately 12 weeks
Our company stands as industry leaders in providing comprehensive coating technology solutions. With decades of hands-on experience, advanced engineering capabilities, and efficient manufacturing processes, we offer unparalleled expertise and rapid response worldwide.
