top of page
DSC_3649-XL_edited.jpg

Coating SLOT DIE

The Most Effective Slot Die Solutions

Every customized precision slot coating die is manufactured with the finest materials to a precise tolerance. Slot die coating systems are our primary focus, and our resources are concentrated on making real advancements for the coating industry. Our facility has full, on-site slot die manufacturing capabilities with machine tool research and development, wet lab, and analytical divisions. 

Precision Die Systems has full on-site manufacturing capabilities with machine tool research and development, wet lab, and analytical tool facilities at their headquarters and manufacturing facility. Coating slot dies are used for a variety of techniques including direct, indirect, tensioned web, curtain, lane, multi-layer, and continuous and intermittent coatings.

Fixed Slot Dies

A fixed lip slot die is a precision tool used in the manufacturing of various products such as films, coatings, and adhesives. It is designed to provide a consistent and uniform flow of material onto a substrate, resulting in high-quality end products. If you are in need of a fixed lip slot die for your manufacturing process, we can help you find the right one for your specific needs.

Flexible Slot Die

A flexible lip slot die is a versatile tool that can be used in variety of applications. It allows for precise control of coating thickness and uniformity, making it ideal for use in industries such as electronics, automotive, and packaging. The flexibility of the die also allows for easy adjustment and customization to meet specific production needs.

​

Flexible Lip slot dies are typically used to coat fluids that experience change in viscosity during the coating process or to provide variable coating capability across a range of products.

Slot Die Coating Stations

A slot die coater or coating station is a crucial tool in the manufacturing industry. It is used to apply a uniform and precise coating of liquid or viscous material onto a substrate into an existing industrial web or roll-to-roll manufacturing line. This method is preferred over other coating techniques due to its high accuracy, consistency, and efficiency. The slot die coating station is widely used in various industries such as electronics, renewable energy, automotive, and medical devices.

Custom Slot Dies

We have in-house design, engineering, and manufacturing capabilities and can accomplish your customized solution promptly. Provide your non-disclosure agreement to Precision Die Systems, and get started on your custom coating project today!

Auxiliary Equipment

Auxiliary equipment for slot coating dies are essential for achieving optimal results in the coating process. From temperature control units to edge bead systems, these tools can improve the efficiency and quality of your coating operations. Contact us to learn more about our range of auxiliary options.

Curtain, Slide, and Cascade Slot Die

Curtain, slide, and cascade slot dies are essential tools for precision coating applications. These dies offer a range of benefits, including improved coating uniformity, reduced waste, and increased production efficiency for working with adhesives, coatings, or other materials.

Slot Die Types

Slide Curtain Slot Die

Slide Curtain Dies

Multilayer Slide Die

Cascade Dies

Triple Layer Fixed Slot  Die

Triple Layer Fixed Slot Die

Feed Adapter Block

Auxiliary Equipment for Coating Dies

Enhanced Coating Performance

Precision Die Systems is dedicated to pushing the boundaries of manufacturing technology to deliver innovative solutions for our clients. Our team of experts is committed to optimizing production processes, offering customized die design, and enhancing coating performance to meet the evolving demands of the industry.

General Specifications

  • Standard Die Body Flatness/Straightness Tolerance: 0.0001 inch (2.54 microns) maximum deviation over the entire length of each die half

  • Slot Die Positioner: repeatability and accuracy within 0.0001 inch (2.54 microns)

  • Coat width: up to 120.00 inches (3048 mm)

  • Lip Opening: determined via body shims or adjustable lip opening (0-20 mil/ 0-508 micron)

  • Fluid Viscosity Range: 1 – 500,000cP

  • Number of Layers Coated by Types of Dies
    Slot Dies: 1-3 layers
    Slot Curtain Dies: 1-3 layers
    Slide Dies: Unlimited number of layers

  • Die Body Construction:
    Standard: Constructed of 15-5 ph stainless steel @ condition H1025.
    Optional: Constructed of 316L SS, Hastelloy or Titanium

All Slot Dies Include:

  • (4) 302-304 stainless steel or (8) poly shims

  • 18-8 Fasteners

  • Nickel/Teflon Coating

  • (1) Feed Adapter

  • Body offset feature

  • Body bolt torque sequence and torque valves engraved in die body

  • Tool kit with torque wrench included

  • Instructions and manual

  • Custom shipping container(s) such as custom built powder coated steel or aluminum

Available Options:

  • Multi-layer coating is accomplished via multiple manifolds

  • Replaceable lip inserts

  • Manifold Plugs

  • Die hinge option to open the upper half in place to 135 degrees for easy access

  • Temperature control via cored holes or electrical wiring

  • Angled lifting brackets (not typical for single or dual, but must be included for multi-layer dies)

  • Lip Inserts

    • Requires lip insert machining​

    • One lip set standard included with quote

    • Additional lip sets optional

    • Lip insert container

Connect With Us

Ready to discuss your slot die project? Fill in the form with your details, and our team will get in touch with you to discuss your requirements.

Thanks for submitting!

Die Coating Station
bottom of page