Specialty DIES
Specialty Die Coating Technology
Exceptional Quality in Specialty Die Manufacturing
At Precision Die Systems, we specialize in manufacturing high-quality specialty dies and die equipment. Our offerings for specialty slot dies include slide curtain die, cascade die, and multilayer slot die (up to triple coating). Our custom specialty dies are designed to meet the unique needs of our clients. As a leading die manufacturing company, we are dedicated to providing advanced coating technology solutions through our precision industrial dies.
Customized Solutions for Industry Challenges
Our commitment to customized die design focuses on enhancing coating performance and optimizing production processes, tailored to meet the evolving demands of your industry for various coating and extrusion applications. We understand that each project is unique and work closely with our clients to ensure their precise requirements are met.
Connect With Our Experts
Contact us to discuss your die project. Our team is ready to provide you with a comprehensive solution that fits your needs. Whether you're seeking more information, a quote, or guidance on your application, we are here to assist you.
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Email us at email@precisiondiesystems.com or call us at +1 (715) 861-5704 to get started today.
Precision Specialty Die Types
Slide Curtain Dies
Cascade Dies
Multilayer Fixed Slot Die
Auxiliary Equipment for Coating Dies
At Precision Die Systems, we understand that when it comes to extrusion processes, consistency and reliability are non-negotiable. Our specialty dies are designed to deliver exceptional performance across a wide range of industries, from plastics and food processing to recycling and specialty applications.
Specialty Dies: Slide Curtain Die
A slide curtain die applies multilayer coatings by flowing materials in a controlled "curtain-like" fashion. It ensures uniform coverage, making it ideal for roll-to-roll and web-based substrate applications.
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Precision Die Systems offers slide curtain dies designed for superior performance in multilayer coating processes. These advanced tools provide consistent, high-quality coatings for a variety of industries, including packaging, electronics, renewable energy, and medical applications.
Specialty Dies: Cascade Slot Die
A cascade die uses a multi-layered flow design to distribute coating materials evenly onto substrates. It is highly effective for roll-to-roll production and ensures seamless integration of multiple layers with consistent thickness and quality.
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Our cascade dies deliver exceptional control for advanced multilayer coating processes. These dies are designed for applications where uniformity, efficiency, and precision are essential, supporting industries like packaging, adhesives, and renewable energy.
Specialty Extrusion Die: Strand Die
Strand dies are extrusion tools that shape materials into continuous strands, ideal for processes like pelletizing, fiber production, and forming specialty materials.
Strand dies are versatile tools commonly used to produce polymer strands for pelletizing, reprocessing waste plastics, shaping food products, or creating fibers, rods, or wires for unique applications.
Choosing a strand die means gaining exceptional uniformity, enhanced efficiency, customizable options, and durability and longevity.
Custom Precision Multilayer Slot Dies
A multilayer slot die applies two or more coating layers simultaneously onto a substrate, enabling uniform deposition with precise control over thickness and composition. This technology is perfect for roll-to-roll production where consistency and efficiency are crucial.
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Precision Die Systems specializes in multilayer slot dies, delivering exceptional performance for applications that require precise, high-quality coatings across multiple layers. These dies are ideal for industries like renewable energy, medical devices, packaging, and electronics.
General Specifications
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Standard Die Body Flatness/Straightness Tolerance: 0.0001 inch (2.54 microns) maximum deviation over the entire length of each die half
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Slot Die Positioner: repeatability and accuracy within 0.0001 inch (2.54 microns)
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Coat width: up to 120.00 inches (3048 mm)
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Lip Opening: determined via body shims or adjustable lip opening (0-20 mil/ 0-508 micron)
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Fluid Viscosity Range: 1 – 500,000cP
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Number of Layers Coated by Types of Dies:
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Slot Dies: 1-3 layers
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Slot Curtain Dies: 1-3 layers
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Slide Dies: Unlimited number of layers
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Die Body Construction:
Standard: Constructed of 15-5 ph stainless steel @ condition H1025.
Optional: Constructed of 316L SS, Hastelloy or Titanium
All Slot Dies Include:
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(4) 302-304 Stainless Steel or (8) Poly Body Shims
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18-8 Stainless Steel Fasteners
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Nickel/Teflon Coating
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(1) Feed Adapter
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Body offset feature
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Die Hinges
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Body bolt torque sequence and torque valves engraved in die body
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Tool kit with torque wrench included
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Instructions and manual
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Custom shipping container(s) such as custom built powder coated steel or aluminum
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Die shipping container
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Torque Wrench
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Spare pars kit
Available Options:
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Multi-layer coating is accomplished via multiple manifolds
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Replaceable lip inserts
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Manifold Plugs
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Die hinge option to open the upper half in place to 135 degrees for easy access
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Temperature control via cored holes or electrical wiring
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Angled lifting brackets (not typical for single or dual, but must be included for multi-layer dies)
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Lip Inserts
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Requires lip insert machining​
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One lip set standard included with quote
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Additional lip sets optional
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Lip insert container
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Exotic die body steel available include, but are not limited too:
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Hastelloy​ Die
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Titanium Die
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Non-magnetic stainless steel Die
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Molybdenum Die
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Inquire for other available materials
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Cored holes​
Connect With Us
Ready to discuss your slot die project? Fill in the form with your details, and our team will get in touch with you to discuss your requirements.
