Precision MACHINING Capabilites
Experience top-tier coating technology solutions with our decades of hands-on experience and unmatched expertise. Our in-house engineering and design team utilizes SolidWorks 3D modeling software to produce standard and custom layouts, drawings, and production models.
Benefit from our engineering-based sales team, equipped with practical field experience to address your unique coating and extrusion needs promptly and efficiently. With a global presence, we ensure rapid responses to any questions or issues that may arise. We are your total process and hardware resource coating technology partner.
Precision Manufacturing Capabilities
We are more than just a manufacturing partner – we’re your ally in success. With our in-house capabilities and commitment to innovation, we’re dedicated to helping you achieve your goals and exceed your expectations.
Experience the difference of working with a partner who shares your passion for excellence. Contact us today to learn more about our in-house capabilities and how we can help bring your vision to life.
Precision Machining
Our state-of-the-art facilities boast CNC mills capable of handling the most demanding machining tasks to hold pin/hole locations. Utilizing SolidCAM integrated machining and cutting-edge tooling advancements and best practices, our skilled machinists deliver unparalleled quality, reduced errors, and fast run times.
-
Vertical CNC Mill Capacity
-
Capacities of:
-
32" x 120"
-
32” x 84”
-
-
Horizontal CNC Mill Capabilities 118" x 118"
-
Precision down to 0.0005″ or better
Furthermore, alongside our CNC capability, we possess various manual machine tools and offer in-house MIG and TIG welding and fabrication services
Precision Grinding
Partner with the industry leader in grinding technology. We have the expertise and technology to meet your grinding needs using precision CNC Okamoto surface grinders, the worldwide leader in grinding technology.
Customized to our unique specifications and operated by skilled machinists and technicians to ensure accuracy and efficiency and superior craftsmanship. From specialized non-ferrous coatings to the widest range of materials, we guarantee top edge uniformity, finish, and flatness.
-
Surface grinders:
-
32” x 80”
-
24” x 80"
-
24” x 120"
-
Correct grinding wheel technology is essential for finish versatility which is why we carry a library of wheels suited for the widest range of materials, including specialized non-ferrous coatings. Precision grinding room is isolated from the general shop area for extra attention to climate control and cleanliness.
Precision Inspection & Lapping
Trust our climate-controlled facilities for precise inspections and lapping. Equipped with high-grade granite inspection rocks and advanced Mitutoyo and Capacitec inspection equipment, we guarantee meticulous attention to cleanliness and tolerance maintenance.
-
Capable of measuring lip edge radii from 0.001″ to 0.080″.
-
Flatness scan linear gage measures .000005″ (0.13 microns).
-
Gap sensor for measuring slot gap uniformity to 0.000001” (.0254 microns).
-
Wand sizes range from .004” – .028” for pre-land and land gap scans.
-
Detailed inspection reports with RA scans and replication rubber impressions of top widths and radii.
-
Hand lapping tolerance .00004” (1 micron) – .00015” (3.81 microns) up to 120”.
-
Highest grade granite inspection rocks including 4’x8′, 4’x10‘, and 5‘x12‘ tables
Our detailed inspection reports provide comprehensive insights into your products’ top widths and radii.
Quality Assurance
Quality is our top priority at Precision Die Systems. Our rigorous quality assurance processes ensure that every product meets the highest standards of excellence. From material selection to final inspection, we adhere to strict quality control measures to ensure reliability, durability, and performance.
Your Trusted Partner in Manufacturing
Choose PDS for trusted coating solutions and extrusion dies, endorsed by industry leaders in labeling, adhesives, packaging, construction, electronics, energy, automotive, and more. We dedicate ourselves to your success, leveraging industry-leading expertise, cutting-edge technology, and an unwavering commitment to excellence.